Thermoforming Defined

If you’re not entirely familiar with what thermoforming is, let us tell you. Technically speaking, thermoforming is the manufacturing process where a plastic sheet gets heated to a pliable forming temperature. It’s then formed into a specific shape in a given mold. When the material cools, it is trimmed to create the final, usable product.

At Fullbore Innovations, we have over 40 years of combined knowledge and experience in creating custom forming of any formable plastic and specialize in high definition forming and unparalleled quality on either large or small runs. We also have our very own line of aftermarket ATV and UTV body kits available around the world through our extensive network of dealers, distributors, and retailers. With fast turnaround and competitive pricing, we offer a unique product and service available on the market.

Custom Thermoforming
Custom Thermorforming

Custom Thermoform Applications

Our thermoform applications include retail packaging with different security and sealing methods to fit your design, custom designs for in-store displays or structures, and more! Our innovative team of experts can help design a custom product for your business!

We take great pride in our customer’s projects from concept to completion. Specializing in rapid prototyping and full-scale production, if you only have a sketch or an idea, we offer many ways to bring your idea to life, including reverse engineering and 3-dimensional scanning.

Our History

Fullbore Innovations is an NW based company located in Portland, Oregon, about 3 hours away from our secondary headquarters in Coos Bay. We have a backyard that is over 5000 acres just for testing grounds for our new products. Our first company was a thermoforming and composite operation producing parts for aircraft and other mfg. Industries over 20 years ago. As enthusiasts of off-road motorsports, we recognized the need for a high-end alternative to OEM plastic. Being a well-established, full-service facility, we decide to aim some horsepower towards our passion. Never looking back, we began development on a plastic specifically designed for our sport. Our demands on the supplier were to develop a chemical resistant material with extreme durability, high gloss surface in a full spectrum of colors. Our enthusiasm was contagious. The result was a high impact, polymer alloy, stronger than most plastics. After obtaining the proprietary right to the new material, we began to form a team of key people to help launch our new division. With the help of state of the art equipment, computer software, and robotics, our team has taken our products to the very top. We are pleased to offer you the most innovative products on the market today.

Mission Statement

Our mission at Fullbore Innovations is to provide the ATV industry with the most innovative aftermarket body plastic on the market. Our goal is to design products that exceed industry standards through stellar re-design and the use of proprietary materials. Our product line was developed for riders by riders, and we plan to maintain that level of service and support in the years to come.

What We Do

Our Services

Fullbore Innovations creates a variety of unique designs for all types of vehicles, and more!

Our services also include:

  • ATV and UTV Plastics
  • Vacuum Thermoformed Products
  • Commercial Based Products

We’ve equipped our shop with several different high-speed machines with various thermoforming capabilities, including:

  • 24″x36″ single station
  • 22″x28″ single station
  • 54″x82″ double station
  • 5’x10′ single station
  • 7’x9′ double station

We work with a wide range of materials in various thickness ranging from .020″ to .500.” We can provide a multitude of finishes for any application, including different textures and levels of clarity or gloss. Visit our showroom in Portland to determine what material may suit your needs!

Some of the materials we use include:

  • Utility TPO
  • High Gloss TPO
  • TPR
  • ABS
  • Acrylic
  • Polycarbonate
  • PETG/Vyvac
  • PVC
  • Copolyester
  • HDPE
  • LDPE
  • Polystyrene
  • Polyethylene
  • Soft Touch/Soft Feel
  • Kydex
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Partner with us for your next project

For parts quality and service that you can count on, contact Fullbore Innovations today and ask how we can make your visions come to life!